rollers mechanical rolling machine

This device is three rollers symmetrical mechanical rolling machine. Machine usage range

This device is three rollers symmetrical mechanical rolling machine. It is used to bend steel into drums shape with different diameters. And it is widely used in boiler industry, chemical industry, mine industry, building industry, shipbuilding industry.

Main technical parameters

Model	Unit	GAW11-10×2000
Max thickness of plate	mm	106
Max width of plate	mm	2000
Max length of roller	mm	2100
Max work ability	mm	T10*B2000*Φmin600mm(σs≤245 MPa)
The diameter of up-roller	mm	Φ220
The diameter of bottom-rollers	mm	Φ180
The distance of bottom rollers	mm	280
Up roller lifting speed	mm/min	About 120
Electric system	V/Hz	380/50
The power of main motor	kW	5.5
The vice motor	KW	3Kw
Overall dimension	mm	3800*900*1300

Main structure and work principle

This machine is symmetrical rolling machine, down up roller and then let up and down

rollers do opposite roll to bend steel plate.

B. This machine composed of two parts those are working part welded in whole chassis and moving part. Working part composed of left and right bearing base, one up roller, two bottom rollers (the material of the three rollers is 45#steel and do heat treatment), lifting screw and turbine and other accessory parts. Down rollers drive up roller to move, up roller can do up and down move by height way. Drive part composed of main motor, main speed reducer and other accessory parts.

C. Bottom rollers were drove by main motor through main speed reducer, output spindle of main speed reducer driven to two down rollers by one group gears, the revolve direction of rollers adjusted by main motor.

D. Upper roll lifted by accessory motor through vice speed reducer drive worm and worm wheel mechanism of right/left rolls bearing base. That to let the lifting pole do up and down move.

E. Unloading device is designed to remove the work piece after drums bended into shape. Before unloading the upper rolls move to up limit position, the balance device on upper rolls ends hit upper rolls ,draw out the spindle of the pin ,then to remove the work piece.

IV.  Material and quality of roll shaft and process art

A. The material of rollers-- 45# steel.

B. Manufacturer-China

C. Process art- cast steel ingot—forge semi finished product­—fire treatment after forge—rough treatment by lathe—heat treatment—accurate treatment by lathe—quench in surface.

D. Requirements of heat treatment: quench in surface--osmosis depth of quench≥ 3mm (single side), strength≥HRC45-50.

Welding joint components

Includes--rack of machine, base,and other steel components.

Art-flow of welding components

    Inspect plate—pre-handle plate—provide material—process the mouth of slope—

welding—inspect weld bead—anneal treatment—rough prose­­—vibrate limitation—accurate treatment—rust cleaning in surface, corrosion prevent—paint.

VI.  Supply range and packing

Body part

Up and bottom rollers devices, main motor device, balance device, rack of machine, base and so on.

Electrical control systemLubrication systemComponents related to the whole machineSpare part provide by machineTechnical files provide by machine

a. Install drawing, electronic drawing, reference, certificate, container loading list.

 b. Inspection of material, report of heat treatment, material machine test and so on.

Item No.	Equipment name	Mode	Dimensions(mm)	Weight(kg)	Delivery time
6	Rolling machine	W11-10*2000	3800*900*1300	6000	In 30 days

rollers mechanical rolling machine